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When you can't buy the part you need

Not every problem is software. Custom drain grates, odd fittings, welded assemblies, test pieces — I design and get the physical fix built when a catalogue part will not work.

Common signs you need help

  • Off-the-shelf parts almost work but need a custom size or shape
  • You have a product idea stuck in sketches and supplier emails
  • You need a finished one-off now — or a test piece before a bigger run

Who this is for

This is for businesses that need a physical part no catalogue sells. A drain grate for a non-standard opening, a bracket for equipment the manufacturer no longer supports, a fitting that has to survive a specific chemical or load. It is also for founders with a product idea stuck between sketches and supplier emails who need something real before the next conversation.

Where this applies

Custom parts and fabrication coordination for product-led businesses.

Ideas stall between CAD and a physical part — I bridge design, fabrication partners, and the software around them.

Custom parts and fabrication coordination for product-led businesses.

What the assessment covers

  1. Clarify what "done" means for your custom part — finished build or test piece

  2. Outline make-vs-buy and realistic timelines

  3. Connect the physical build to any digital systems you need

What I build

Custom fittings, welded assemblies, 3D-printed enclosures, test rigs, pilot units, small-batch runs

A first physical job often looks like a one-off part fitted to measured site conditions, a welded assembly, a 3D-printed enclosure for electronics that had been living in an ice-cream container, or a test rig built to prove a mechanism before committing to tooling. Some jobs end at a single part. Others move to a small-batch run once the first one has survived a few weeks of real use.

How a build runs

Physical work is phased so each stage answers a question before you spend on the next. Material lead times are the usual variable, and I quote them honestly rather than optimistically.

  1. Define what done meansFree call

    A finished part you install, or a test piece that answers a question? Those are very different budgets and I settle it first.

  2. Measure and designWeek 1-2

    Site measurements, a physical sample, or photographs — whatever exists. You do not need drawings to start.

  3. First articleWeeks 2-5

    One part made and fitted, including the material lead time. Most surprises surface here, which is the point.

  4. Small batch, if it survivesAfter real use

    Some jobs stop at one part. Others repeat once the first has held up for a few weeks in the actual conditions.

What it costs and how I scope it

The free 30-minute call settles what done means — a finished part you install, or a test piece that answers a question — because those are very different budgets. I outline make-versus-buy honestly, give realistic timelines including material lead times, and quote a fixed price. Where the job needs a specialist fabricator or machinist I coordinate that rather than marking up a middleman, and you get the design files.

Every fix starts with a free 30-minute call and a free working sample, so you know the fixed price before work begins. Bigger projects get a paid Opportunities Report first.

How it works and what it costsClient outcomes

When this is the wrong fix

If a catalogue part will do the job with a minor modification, buy the catalogue part. Custom fabrication earns its cost when the alternative is a compromise that keeps failing, or when nothing on the market fits at all. For genuine volume production I am the wrong supplier — the right outcome there is a design package a manufacturer can quote from, which is work I can do, followed by a handoff.

FAQ

Got a process you've outgrown?

Show me on a free 30-minute call. You'll see a working sample of the fix within two business days, before you pay a cent.

Book my free 30-minute call
  • No prep. No tech knowledge. No obligation.
  • No more than two builds at once, so your project gets real focus